Genset controllers

SEDEMAC is India's #1 genset controls company and is expanding rapidly into "Africa, Middle East, and China regions." We have a dominating presence in India, owing to a strong relationship with major engine OEMs as their control partner.

SEDEMAC offers a unique one-stop solution to customers with its broad range of standard and customized controllers, electronic governors and control panels. We bring distinct offerings of genset controllers through innovation around the integration of supervisory and engine controls. This integration provides unparalleled value to the engine OEMs in terms of features, miniaturization and cost optimization. Our genset controller GC1200, is an apt example of such an integration. Also, see Electronic Governors.

For understanding the main features on SEDEMAC's Genset Controllers, please click here: Feature comparison of SEDEMAC's Genset Controllers


SEDEMAC's GC500 is the cost effective control solution for low-kVA genset engines. Its easily configurable firmware, monitors engine & genset safety parameters and takes suitable control actions.

  • Fully graphics, backlit LCD for easy information readout
  • Stores recent 30 events with engine run hour stamps

FEATURES

  • Genset controller with 5 digital inputs, 3 analog inputs (can also be used as digital inputs, if configured) and 6 digital outputs.
  • Incremental counters for engine start, engine trips and engine run hours
  • Supports the battery charging alternator I/O interface
  • RPM sensing through frequency
  • Preheat output for assisting engine start
  • Monitors and controls genset performance effectively for 1-ph/3-ph
  • Monitors 1-ph/3-ph voltage, frequency and power factor for genset
  • Monitors engine safety parameters like voltage, speed, frequency, battery and charging alternator
  • Auto mode through Remote start / stop feature
  • Immediate phase reversal detection with configurable action
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 30 events with engine run hour information)
  • PC connectivity via USB port
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.


SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X,Y,Z axis for 8-500 Hz, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8V - 32V DC continuous; power transients as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket, as per IEC 60529
  • Shock: 15 g for 11 mS, compliance as per IEC 60068-2-27
Technical Specifications
  • Maximun Standby Current: ~0.08A @ 12V or 24V DC
  • Crank-Start Dropout Survival Period: 50 mS for a drop from 12V DC
  • Charging Alternator Interface: 0.25A@ 12V DC; 0.125@24V DC Diagnostic voltage measurement
  • Digital Output: 6 x 0.75A high-side drivers configurable for pre-heat, hooter
  • Digital Input: 5 switch-to-ground inputs configurable for lube oil, temp, fuel level etc.
  • Analog Input: 3 resistive input (10Ω - 1000Ω); full configurable for various sources
  • Genset Voltage Measurement: 20V-350V AC RMS @ 5-75 Hz for Ph to N
  • Dimensions: 
    External Dimensions: 139 mm x 114 mm x 37.5 mm
    Mounting Panel Cut: 118 mm x 93 mm

PRODUCT COMPARISON

# Feature SEDEMAC GC500 Deep Sea DSE 3210 ComAp InteliNano MRS DEIF CGC 200
0 Overall size 139 x 114 mm2 98 x 79 mm2 118 x 108 mm2 95 x 83 mm2
1 Manual & auto-start functions, engine safety parameter monitoring, charging alternator I/O interface, license-free PC software connectivity via USB port, warning & shutdown alarms, low power standby, event logs Y Y Y Y
(limitation: charging alternator I/O not supported)
2 Industry standard IEC, CE certification for environmental protection and reliability, IP65 front with gasket (Optional) Y Y Y Y
3 Configurable digital outputs (for fuel, crank, and more) 6 4 4 5
4 Configurable analog inputs (for lube oil, temp, fuel level) 3 Absent 3
( or zero, if all six digital inputs are used )
Absent
5 Configurable digital inputs (for lube oil, temp, fuel level and more) 6 6 6
( or 3 only, if all 3 analog inputs are used )
5
6 Monitoring of 1-ph and 3-ph alternators Y Y
(limitation: 3-ph sensing not supported)
Y Y
(limitation: 3-ph sensing not supported)
7 Fully graphics LCD display Y Absent Y Absent

SEDEMAC's GC1100 is a feature rich control solution for a wide range of genset engines which monitors engine & genset safety parameters, including 3-ph load and power factor, and takes suitable control actions. The full HD graphics LCD controller offers automation features such as AMF (auto-mains failure), auto-exerciser etc. The CE certified product is a robust performer adept at working even in harsh operating conditions in the field.

  • Supports RS485-MODBUS protocol for remote data communication
  • Stores 100 recent events with real-time clock stamps
  • Incorporates useful counters such as mains & genset energy meters, engine run meter and more

FEATURES

  • Genset controller with 5 digital inputs, 4 analog inputs (can also be used as digital inputs, if configured) and 6 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh etc,
  • Supports the battery charging alternator I/O interface
  • RPM sensing through frequency and magnetic pick-up unit
  • Preheat output for assisting engine start
  • Three analog resistive + one 4-20mA sensor measurement
  • Monitors and controls genset performance effectively for 1-ph/3-ph
  • Monitors 1-ph/3-ph voltage, frequency, power factor and load current for genset
  • Monitors engine safety parameters like voltage, speed, frequency, battery and charging alternator
  • Monitors 1-ph/3-ph voltage, frequency and load current for mains
  • Measures mains kW, kVA, kVAr, kWh, kVAh, kVArh, etc.
  • Auto, Manual, Remote start / stop, Auto Exercise mode (2 events) and Cyclic mode for 1-ph/3-ph genset
  • Immediate phase reversal detection with configurable action
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X, Y, Z for 8-500 Hz, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8V - 32V DC continuous; power transients as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket, as per IEC 60529
  • Shock: 15 g for 11 mS, compliance as per IEC 60068-2-27

Technical Specifications
  • Maximun Standby Current: ~0.08A @ 12V or 24V DC
  • Crank-start Dropout Survival Period: 50 mS for a drop from 12V DC
  • Charging Alternator Interface: 0.25A @ 12V DC; 0.125A @ 24V DC Diagnostic voltage measurement
  • Digital Output: 6 x 0.75A high-side drivers configurable for pre-heat, hooter, etc
  • Digital Input: 5 switch-to-ground inputs configurable for lube oil, temp, fuel level, etc
  • Analog Input: 3 resistive input (10Ω - 1000Ω); fully configurable for various sources
  • Mains / Genset Voltage Measurement: 20V – 350V AC RMS @ 5–75 Hz for Ph to N
  • Load Current Measurement: 0A - 5A AC RMS for current transformer (CT) secondary
  • Magnetic Pickup Measurement: 0.2V – 45V @ 10 Hz – 10 kHz
  • Dimensions: 
    External Dimensions: 139 mm x 114 mm x 37.5 mm
    Mounting Panel Cut: 118 mm x 93 mm

PRODUCT COMPARISON

# Feature
SEDEMAC
GC1100
Deep Sea
DSE 4520
ComAp
InteliNano Plus
DEIF CGC 412
0 Overall size 139 x 114 mm2 140 x 113 mm2 118 x 108 mm2 234 x 174 mm2
1 AMF, manual & auto-start functions Present Present Present Present
2 Standard features: Engine & genset protection, charging alternator I/O interface, license-free PC software connectivity via USB port, warning & shutdown alarms, low power standby, real time clock based event logs & scheduler Y Y Y*
(*limitation: real time clock not available)
Y
3 Engine speed sensing through magnetic pickup Y N N Y
4 Industry standard IEC, CE certification for environmental protection and reliability, IP65 front with gasket (Optional) Y Y Y Y
5 Configurable digital outputs (for fuel, crank, contactors, and more) 6 6 (DSE4520),
4 (DSE4510)
6 8
6 Configurable analog inputs (for lube oil, temp, fuel level) 3 3 3
Or, zero, if all 6 digital inputs are used
3
7 Configurable digital inputs (for lube oil, temp, fuel level and more) 6 4 6
Or, 3 only, if all 3 analog inputs are used
6
8 Measurement of 1-ph and 3-ph alternator & mains currents, real / apparent / reactive power, power factor, energy counter Y Y Y Y
9 Remote communication via RS485-MODBUS Y N N Y

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



SEDEMAC's GC800 is a feature rich genset controller for wide range of genset engines which incorporate integrated electronic governing and dedicated analog sensor input (0-5V) provided for Lube oil Pressure (LOP) measurement. This genset controller has useful counters such as mains & genset energy meters, engine run meter and more. The full HD graphic LCD controller offers automation features such as AMF (auto-mains failure), auto-exerciser, etc. The CE certified product monitors engine & genset safety parameters, including 3-ph load and power factor, and takes suitable control actions making it a robust performer.

  • Integrated electronic governing
  • Supports RS485-MODBUS protocol for remote data communication
  • Stores 100 recent events with real-time clock stamp

FEATURES

  • Genset controller with 5 digital inputs, 4 analog inputs (can also be used as digital inputs, if configured) and 6 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh, etc.
  • Built-in electronic governor module that directly connects to SEDEMAC's Rotary Actuators to guarantee ISO8528: G3 class performance for 0% droop mode
  • Supports the battery charging alternator I/O interface
  • Load based droop governing
  • Supports paralleling with 2.5V ± 2V speed-bias input
  • RPM sensing through frequency and magnetic pick-up unit
  • Preheat output for assisting engine start
  • Dedicated 0-5V analog sensor measurement
  • Three analog resistive + one 4-20mA sensor measurement
  • Monitors and controls genset performance effectively for 1-ph/3-ph
  • Monitors 1-ph/3-ph voltage, frequency, power factor and load current for genset
  • Monitors engine safety parameters like voltage, speed, frequency, battery and charging alternator
  • Monitors 1-ph/3-ph voltage, frequency and load current for mains
  • Measures mains kW, kVA, kVAr, kWh, kVAh, kVArh, etc.
  • Auto, Manual, Remote start / stop, Auto Exercise mode (2 events) and Cyclic mode for 1-ph/3-ph genset
  • Immediate phase reversal detection with configurable action
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X,Y and Z axes, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2
  • Power Supply: 8V - 32V DC continuous; power transients as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket, as per IEC 60529
  • Shock: 15 g for 11 mS, compliance as per IEC 60068-2-27, 4

Technical Specifications
  • Maximun Standby Current: ~0.08A @ 12V or 24V DC
  • Crank-Start Dropout Survival Period: 50 mS for a drop from 12V DC
  • Charging Alternator Interface: 0.25A@ 12V DC; 0.125@ 24V DC Diagnostic voltage measurement
  • Digital Output: 6 x 0.75A high-side drivers configurable for pre-heat, hooter, etc.
  • Digital Input: 5 switch-to-ground inputs configurable for lube oil, temp, fuel level, etc.
  • Analog Input:
     1 analog input (2.5V ±2V) for E-Governor speed bias and paralleling or it can be used as 0-5V analog sensor.
    3 resistive input (10Ω - 1000Ω); full configurable for various sources
  • E-governor Module Interface: Output for rotary actuator 
    (0V - 5V) input for target speed bias; 2.5V for zero bias
  • Mains / Genset Voltage Measurement: 20V – 350V AC RMS @ 5–75 Hz for Ph to N
  • Load Current Measurement: 0A - 5A AC RMS for current transformer (CT) secondary
  • Magnetic Pickup Measurement: 0.2V – 45V @ 10 Hz – 10 kHz
  • Dimensions:
    External Dimensions: 139 mm x 114 mm x 37.5 mm
    Mounting Panel Cut: 118 mm x 93 mm

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



SEDEMAC's GC1200 is a feature rich control solution for wide range of genset engines which incorporate useful counters such as mains & genset energy meters, engine run meter and more. The full HD graphic LCD controller offers automation features such as AMF (auto-mains failure), auto-exerciser etc. The CE certified product monitors engine & genset safety parameters, including 3-ph load and power factor, and takes suitable control actions making it a robust performer.

  • Integrated electronic governing
  • Supports RS485-MODBUS protocol for remote data communication
  • Stores 100 recent events with real-time clock stamps

FEATURES

  • Genset controller with 5 digital inputs, 4 analog inputs (can also be used as digital inputs, if configured) and 6 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh etc,
  • Built-in electronic governor module that directly connects to SEDEMAC's Rotary Actuators to guarantee ISO8528: G3 class performance for 0% droop mode
  • Supports the battery charging alternator I/O interface
  • Load based droop governing
  • Supports paralleling with 2.5V ± 2V speed-bias input
  • RPM sensing through frequency and magnetic pick-up unit
  • Preheat output for assisting engine start
  • Three analog resistive + one 4-20mA sensor measurement
  • Monitors and controls genset performance effectively for 1-ph/3-ph
  • Monitors 1-ph/3-ph voltage, frequency, power factor and load current for genset
  • Monitors engine safety parameters like voltage, speed, frequency, battery and charging alternator
  • Monitors 1-ph/3-ph voltage, frequency and load current for mains
  • Measures mains kW, kVA, kVAr, kWh, kVAh, kVArh, etc.
  • Auto, Manual, Remote start / stop, Auto Exercise mode (2 events) and Cyclic mode for 1-ph/3-ph genset
  • Immediate phase reversal detection with configurable action
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X, Y, Z for 8-500 Hz, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8V - 32V DC continuous; power transients as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket, as per IEC 60529
  • Shock: 15 g for 11 mS, compliance as per IEC 60068-2-27
Technical Specifications
  • Maximun Standby Current: ~0.08A @ 12V or 24V DC
  • Crank-start Dropout Survival Period: 50 mS for a drop from 12V DC
  • Charging Alternator Interface: 0.25A @ 12V DC; 0.125A @ 24V DC Diagnostic voltage measurement
  • Digital Output: 6 x 0.75A high-side drivers configurable for pre-heat, hooter, etc
  • Digital Input: 5 switch-to-ground inputs configurable for lube oil, temp, fuel level, etc
  • Analog Input: 
    3 resistive input (10Ω - 1000Ω); fully configurable for various sources
    1 analog input (2.5V ± 2V) for E – Govenor speed bias and paralleling
  • E-governor Module Interface: Output for rotary actuator (2.5V ± 2V) input for target speed bias; 2.5V for zero bias
  • Mains / Genset Voltage Measurement: 20V – 350V AC RMS @ 5–75 Hz for Ph to N
  • Load Current Measurement: 0A - 5A AC RMS for current transformer (CT) secondary
  • Magnetic Pickup Measurement: 0.2V – 45V @ 10 Hz – 10 kHz
  • Dimensions: 
    External Dimensions: 139 mm x 114 mm x 37.5 mm
    Mounting Panel Cut: 118 mm x 93 mm

PRODUCT COMPARISON

# Feature SEDEMAC
GC1200
Deep Sea
DSE 4520
ComAp
InteliNano Plus
DEIF CGC 412
0 Overall size 139 x 114 mm2 140 x 113 mm2 118 x 108 mm2 234 x 174 mm2
1 AMF, manual & auto-start functions Present Present Present Present
2 Direct drive output for electronic governor for closed loop engine speed control Present Absent Absent Absent
3 Standard features: Engine & genset protection, charging alternator I/O interface, license-free PC software connectivity via USB port, warning & shutdown alarms, low power standby, real time clock based event logs & scheduler Present Y Y*
(*limitation: real time clock not available)
Y
4 Engine speed sensing through magnetic pickup Y N N Y
5 Industry standard IEC, CE certification for environmental protection and reliability, IP65 front with gasket (Optional) Y Y Y Y
6 Configurable digital outputs (for fuel, crank, contactors, and more) 6 6 (DSE4520),
4 (DSE4510)
6 8
7 Configurable analog inputs (for lube oil, temp, fuel level) 3 3 3
Or, zero, if all 6 digital inputs are used
3
8 Configurable digital inputs (for lube oil, temp, fuel level and more) 6 4 6
Or, 3 only, if all 3 analog inputs are used
6
9 Measurement of 1-ph and 3-ph alternator & mains currents, real / apparent / reactive power, power factor, energy counter Y Y Y Y
10 Remote communication via RS485-MODBUS Y Absent Absent Y

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



SEDEMAC's new GC2100 is a feature-rich control solution for a wide range of genset engines. Our product offers automation features such as AMF (auto-mains failure), auto exerciser etc. The full HD graphics LCD firmware incorporates useful counters such as mains & genset energy meters, engine run meter and more.

  • Built in site battery monitoring: Reduces fuel consumption in telecom tower gensets by keeping the genset OFF even when the mains is unavailable by monitoring the 48V battery level
  • site battery monitoring and cyclic start/stop modes for low fuel consumption
  • Offers large number of digital / analog inputs and outputs in its class

FEATURES

  • Genset controller with 9 digital inputs, 7 analog inputs (can also be used as digital inputs, if configured) and 7 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh etc,
  • Supports the battery charging alternator I/O interface
  • RPM sensing through frequency
  • Preheat output for assisting engine start
  • Five analog resistive + two 4-20mA/0-5V sensor measurement
  • Monitors and controls genset performance effectively for 1-ph/3-ph
  • Monitors 1-ph/3-ph voltage, frequency, power factor and load current for genset
  • Monitors engine safety parameters like voltage, speed, frequency, battery and charging alternator
  • Monitors 1-ph/3-ph voltage, frequency and load current for mains
  • Measures mains kW, kVA, kVAr, kWh, kVAh, kVArh, etc.
  • Auto, Manual, Remote start / stop, Auto Exercise mode (2 events) and Cyclic mode for 1-ph/3-ph genset
  • Immediate phase reversal detection with configurable action
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X, Y, Z for 8 Hz-500 Hz, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8V - 32V DC continuous; power transients, as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket, as per IEC 60529
  • Shock: 15 g for 11 mS, compliance as per IEC 60068-2-27
Technical Specifications
  • Maximun Standby Current: ~0.09A @ 12V or 24V
  • Crank-start Dropout Survival Period: 50 mS for a drop from 12V
  • Charging Alternator Interface: 0.2A @ 12V; 0.125A @ 24V Diagnostic voltage measurement
  • Digital Output: 
    5 x 1A high-side drivers configurable for pre-heat, hooter, etc
    2 x 5A high-side drivers configurable for start relay, stop solenoid, fuel relay, contactors, etc.
  • Digital Input: 9 switch-to-ground inputs configurable for lube oil, temp, fuel level etc.
  • Analog Input: 
    5 x resistive inputs (10Ω - 5000Ω); fully configurable for various sources
    2 x 4mA - 20 mA inputs / 0-5V inputs
    1 x differential input (±60V DC) for BTS battery voltage
  • Mains / Genset Voltage Measurement: 20V –350V AC RMS @ 5-75 Hz for Ph to N
  • Load Current Measurement: 0A - 5A AC RMS for current transformer (CT) secondary
  • Dimensions: 
    External dimensions: 207mm x 160 mm x 38.5 mm
    Mounting panel cut: 189mm x 143 mm

PRODUCT COMPARISON

# Feature SEDEMAC
GC2100
Deep Sea
DSE 7320
ComAp
InteliLite AMF25
DEIF CGC 412
0 Overall size 207 x 160 mm2 240 x 181 mm2 210 x 150 mm2 234 x 174 mm2
1 AMF, manual & auto-start functions Y Y Y Y
2 48V backup battery monitoring for telecom tower sites Y N N N
3 Standard features: Engine & genset protection, charging alternator I/O interface, license-free PC software connectivity via USB port, warning & shutdown alarms, low power standby, real time clock based event logs & scheduler, engine speed sensing through magnetic pickup Y Y Y Y
4 Industry standard IEC, CE certification for environmental protection and reliability, IP65 front with gasket (Optional) Y Y Y Y
5 Configurable digital outputs (for fuel, crank, contactors, and more) 7 6 7 8
6 Configurable analog inputs (for lube oil, temp, fuel level) 5 3 3 3
7 Configurable digital inputs (for lube oil, temp, fuel level and more) 9 9 7 6
8 Measurement of 1-ph and 3-ph alternator & mains currents, real / apparent / reactive power, power factor, energy counter Y Y Y Y
9 Remote communication via RS485-MODBUS Y Y Y Y

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



SEDEMAC's GC2599 is a unique genset controller, which combines functionality of AMF generator controls, fixed & variable speed governing and site backup battery monitoring, into one powerful fuel-saving controller.
The GC2599 controller provides variable speed governing feature along with an option to switch over 0% droop governing, with the help of SEDEMAC's rotary actuator. In addition to monitoring engine safety & electrical load, GC2599 controller also offers site battery voltage monitoring feature which results in significant diesel OPEX saving.

  • site battery monitoring and cyclic start / stop modes for low fuel consumption.
  • Offers load based variable speed governing for fuel saving
  • Easy switch over from variable speed to fixed speed governing mode

It also supports paralleling of gensets with speed bias / paralleling support. In this mode, GC2599 controller maintains the engine speed in accordance to the speed bias signal provided by 2.5V ± 2V analog input.

FEATURES

  • Genset controller with 9 digital inputs, 7 analog inputs (can also be used as digital inputs, if configured) and 9 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh etc,
  • Built-in electronic governor module that directly connects to SEDEMAC's Rotary Actuators to guarantee ISO8528: G3 class performance for 0% droop mode
  • Load based variable speed governing. Provides 10-point table for configuring engine speed vs load for the variable speed action
  • Supports the battery charging alternator I/O interface
  • Load based droop governing
  • Supports paralleling with 2.5V ± 2V speed-bias input
  • RPM sensing through frequency and magnetic pick-up unit
  • Preheat output for assisting engine start
  • Five analog resistive + two 4-20mA/0-5V sensor measurement
  • Two potential free contact outputs
  • Monitors and controls genset performance effectively for 1-ph/3-ph
  • Monitors 1-ph/3-ph voltage, frequency, power factor and load current for genset
  • Monitors engine safety parameters like voltage, speed, frequency, battery and charging alternator
  • Monitors 1-ph/3-ph voltage, frequency and load current for mains
  • Measures mains kW, kVA, kVAr, kWh, kVAh, kVArh, etc.
  • Auto, Manual, Remote start / stop, Auto Exercise mode (2 events) and Cyclic mode for 1-ph/3-ph genset
  • Immediate phase reversal detection with configurable action
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X, Y, Z for 8-500 Hz, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8-32V DC continuous; power transients, as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket, as per IEC 60529
  • Shock: 15 g for 11 mS, compliance as per IEC 60068-2-27
Technical Specifications
  • Maximun Standby Current: ~0.09A @ 12V or 24V; 1A (additional) for the actuator
  • Crank-start Dropout Survival Period: 50 mS for a drop from 12V 
    Able to survive 0 V for 50 mS, providing supply was at least 10 V 
    before dropout and supply recovers to 5 V
  • Charging Alternator Interface: 0.25A @ 12V; 0.125A @ 24V Diagnostic voltage measurement
  • Digital Output: 
    5 x 1A high-side drivers configurable for pre-heat, hooter, etc
    2 x 5A high-side drivers configurable for start relay, stop solenoid, fuel relay, etc 
    2 x 8A PFC outputs for contactor driving
  • Digital Input: 9 x switch-to-ground inputs for lube oil pressure, temp, low fuel level
  • Analog Input: 
    5 x resistive inputs (10Ω - 5000Ω); fully configurable for various sources
    2 x 4mA - 20 mA inputs configurable
    1 x differential input (±60V DC) for Site battery voltage
  • E-governor Module: 1A, 2-phase output for SEDEMAC's rotary actuators 2.5V ± 2V input for target speed bias; 2.5V for zero bias
  • Mains / Genset Voltage Measurement: 20V-350V AC RMS @ 5-75 Hz for Ph to N
  • Load Current Measurement: 0A - 5A AC RMS for current transformer (CT) secondary
  • Dimensions: 
    External Dimensions: 207mm x 160 mm x 38.5 mm
    Mounting Panel Cut: 189mm x 143 mm

PRODUCT COMPARISON

# Feature SEDEMAC
GC2599
Deep Sea
DSE 7320
ComAp
InteliLite AMF25
DEIF CGC 412
0 Overall size 207 x 160 mm2 240 x 181 mm2 210 x 150 mm2 234 x 174 mm2
1 AMF, manual & auto-start functions Y Y Y Y
2 Direct drive output for electronic governor for closed loop engine speed control Y N N N
3 48V battery backup mode for telecom tower sites Y N N N
4 Load based variable speed operation for telecom tower sites Y N N N
5 Standard features: Engine & genset protection, charging alternator I/O interface, license-free PC software connectivity via USB port, warning & shutdown alarms, low power standby, real time clock based event logs & scheduler, engine speed sensing (through magnetic pickup) Y Y Y Y
6 Industry standard IEC, CE certification for environmental protection and reliability, IP65 front with gasket (Optional) Y Y Y Y
7 Configurable digital outputs (for fuel, crank, and more) 7 6 7 8
8 Configurable analog inputs (for lube oil, temp, fuel level) 5 3 3 3
9 Configurable digital inputs (for lube oil, temp, fuel level and more) 9 9 7 6
10 Potential-free configurable outputs 2 2 Absent 2
11 Measurement of 1-ph and 3-ph alternator & mains currents, real / apparent / reactive power, power factor, energy counter Y Y Y Y
12 Remote communication via RS485-MODBUS Y Y Y Y

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.


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