Electronic Governors

SEDEMAC has developed novel Electronic Governor technology with inherently lower material costs made possible through the innovative use of system theory techniques. The technology thus paves the way for mass adoption of Electronic Governing in the powergen, off-highway & commercial vehicles.

To download PC based parameter configuration utility click here: Smart Config. (GUI)


SEDEMAC's EG1298 controller: A modern engine controller for governing application with user-friendly HMI and full graphics LCD.

The EG1298 controller provides an isochronous governing feature along with the option to switch over to load based droop governing and paralleling support.

The EG1298 controller also offers load monitoring. RS485 port is provided for supporting remote communication. Features such as real time clock (RTC), extensive event logging (100 counts) and magnetic pick-up sensing (for RPM) are also provided to support special customer requirements.

Actuator: Designed and customized for precision motion control applications for engines with mechanical fuel systems. The actuator sits on the engine and controls the stop/throttle lever of the FIP to control the engine speed.

FEATURES

  • Engine controller with 5 digital inputs and 6 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh, etc.
  • Load based droop governing
  • Supports paralleling with 2.5V ± 2V speed-bias input
  • RPM sensing through frequency and magnetic pick-up unit
  • Monitors engine safety parameters like under speed and over speed
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C, as per IEC 60068-2-1, 2
  • Vibration: 2G in X, Y, Z axis, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8V – 32V DC continuous; power transient as per ISO 7637-2
  • Ingress Protection: IP65 for front face with optional gasket as per IEC 60529
  • Shock: 15g for 11 mS, compliance as per IEC 60068-2-27
Technical Specifications
  • Maximun Standby Current: ~0.08A @12V or 24V DC
  • Digital Output: 6 x 0.75A high-side drivers configurable for over speed, under speed, engine running etc.
  • Digital Input: 5 switch-to-ground inputs configurable for engine start, engine stop, emergency stop
  • Analog Input: 1 analog input (2.5V ± 2V) for E – Gov speed bias
  • E-governor Module Interface: 
    1A, 2-phase output for Rotary Actuator
    2.5V ± 2V input for target speed bias; 2.5V for zero bias
  • Genset Current Measurement: 0A – 5A AC RMS for Current Transformer (CT) secondary
  • Magnetic Pickup Measurement: 0.2V – 45V AC RMS @10 Hz – 10 kHz
  • Dimensions: 
    External Dimensions: 139 mm x 114 mm x 37.5 mm
    Mounting Panel Cut: 118 mm x 93 mm

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



Variable Speed Electronic Governor for Telecom Gensets (EG1299)

SEDEMAC's variable speed solution comprises of an Engine controller EG1299 and an actuator. SEDEMAC's EG1299 controller is a modern engine controller for telecom genset applications with user-friendly HMI and full graphics LCD. The EG1299 controller provides variable speed governing feature along with the option to switch over 0% droop governing with paralleling support.

The EG1299 controller also offers over-speed and under-speed protection, and load metering. RS485 port is provided for supporting remote communication. Features such as real time clock (RTC), extensive event logging and magnetic pick-up sensing (for RPM) are also provided to support special customer requirements.

The actuator is designed and customized for precision motion control applications for engines with mechanical fuel systems. The actuator sits on the engine and controls the stop/throttle lever of the fuel injection pump (FIP) to control the engine speed.

FEATURES

  • Engine controller with 5 digital inputs and 6 digital outputs
  • Incremental counters for engine start, engine trips, engine run hours, kWh, kVAh, kVArh, etc.
  • Load based variable speed governing. Provides 10-point table for configuring engine speed vs load for the variable speed action
  • Isochornous governing that meets ISO 8528: G3 class
  • Load based droop governing
  • Supports paralleling with 2.5V ± 2V speed-bias input
  • RPM sensing through frequency and magnetic pick-up unit
  • Monitors engine safety parameters like under speed and over speed
  • Backlit and full graphics LCD with power saving feature (Deep Sleep mode) provides prolonged battery life
  • Versatile software capable of saving "events" during operation (event log for 100 events with Real Time Clock (RTC) stamps and engine run hour information)
  • PC connectivity via USB port and RS485 via MODBUS
  • Communicates with PC via configuration utility (Smart Config) through a USB port
  • Access to each parameter through configuration utility (Smart Config) or control keys

TECHNOLOGY

EG 1299 enables variable speed action of genset engines. Variable speed genset action involves changing the speed of the engine (and therefore the frequency at which power is generated) depending on the load. This makes sense in telecom towers for two reasons.

  • Most gensets used in this application operate for significant periods of time under part-load operation. Variable speed capability allows lower speed, higher torque operations under part-load conditions leading to fuel saving. See figure

  • Microwave electronics of telecom towers are DC powered. Typically, an SMPS is used to convert AC power (from the grid or DG) into DC primarily to charge battery banks. The SMPS is (largely) agnostic to input frequency negating the need to produce DG power which is synchronous with the frequency of the grid

SPECIFICATIONS

Environmental Specification
  • Operating / Storage Temperature: -20°C to 65°C / -30°C to 70°C as per IEC 60068-2-1, 2
  • Vibration: 2G in X, Y, Z axis as per IEC 60068-2-6
  • Humidity: 0% to 95% RH as per IEC 60068-2-78
  • EMI / EMC: Compliance as per IEC 61000-6-2, 4
  • Power Supply: 8V – 32V DC continuous
  • Ingress Protection: IP65 for front face with optional gasket as per IEC 60529
  • Shock: 15g for 11 mS, compliance as per IEC 60068-2-27
Technical Specifications
  • Maximun Standby Current: ~0.08A @ 12 or 24V DC
  • Digital Output: 6 x 1A high-side drivers configurable for over speed, under speed, engine running etc.
  • Digital Input: 5 switch-to-ground inputs configurable for engine start, engine stop, emergency stop
  • Analog Input: 1 analog input (0V - 5V) for E – Gov speed bias
  • E-governor Module Interface: 
    1A, 2-phase output for Rotary Actuator
    0V – 5V input for target speed bias; 2.5V for zero bias
  • Load Current Measurement: 0 - 5A AC RMS for Current Transformer (CT) secondary
  • Magnetic Pickup Measurement: 0.2V – 45V AC RMS @10 Hz – 10 kHz
  • EG1299 Controller Dimensions: 
    External dimensions: 139 mm x 114 mm x 37.5 mm 
    Mounting panel cut: 118 mm x 93 mm

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



SEDEMAC's B12 Electronic Control Unit is designed and customized for precision motion control on wide variety of diesel / gas / gasoline engines with mechanical fuel systems.It provides Isochronous Governing, EGR valve control (on / off type) based on RPM, and Isochronous governing with EGR valve control.

Highlights
  • Pre-programmed for Isochronous governing
  • Supports paralleling through external load sharing module
  • Option for controlling EGR valve
  • High speed Serial communication interfaces

FEATURES

  • Supports variable speed operation based on externally generated analog signal (0 - 5V) as the target speed governing
  • Isochornous governing that meets ISO 8528: G3 class
  • Supports paralleling with 2.5V ± 2V speed-bias input
  • Compatible for 12V/24V DC configuration
  • Shipped as a pre-programmed unit for integration. Based on application customization done by SEDEMAC

SPECIFICATIONS

Environmental Specifications
  • Operating / Storage Temperature: -30°C to 85°C, as per IEC 600068-2-1,2
  • Vibration: 5G in X, Y, Z axis for 10Hz-500Hz, as per IEC 60068-2-6
  • Humidity: 0% to 95% RH, as per IEC 60068-2-78
  • EMI/EMC: Meets automotive norms, as per ISO 7637-2
  • Power Supply: 8-28V DC Continuous, as per ISO 16750
  • Ingress Protection: IP 67
Technical Specifications
  • Power Consumption: Less than 1A @ 12V/24 V DC 
    Smart EGR feature: LSD output with 2A current rating
  • Construction: Microcontroller based ECU encased in robust Nylon-6 with 30° Glass Filled casing
  • Electrical Interface: 12-pin automotive sealed connector from JAE, Japan
  • Software Features: Closed loop engine speed control with special modes for speedy cold start, engine stop, recovery from block Loading. Support for variable speed governing, genset paralleling, EGR valve control operations.
  • Weight: 180 g
  • Dimensions L x W x H: 96mmx 90mm x 30mm

Performance

  • Governing Performance: ISO 8528: G3 class. Zero droop
  • EGR valve control: Controls ON/OFF type EGR valve for the specified load region
  • Variable Speed Governing: Controls the engines speed as per Load Vs RPM lookup table, taking a 0-5V input as load reference

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.



SEDEMAC B12 Series Rotary Actuator is designed and customized for precision motion control application on wide variety of diesel / gas / gasoline engines with mechanical fuel systems. Its robust architecture supported by a heavy duty plastic enclosure offers high rigidity and strength to sustain against harsh environmental conditions and mechanical vibrations for engine mounted applications. Powered by SEDEMAC's B12 Series governor ECUs or with GCUs for the genset market, the actuator helps deliver tight speed governing performance within ISO 8528:G3 class limits.

Highlights
  • Tough construction for engine mounted application
  • Precision motion combined high torque density and low power consumption
  • Control capability for both rotary and inline type mechanical diesel injection pumps
  • Supports both fuel stop-lever control as well as throttle lever control for mechanical diesel injection pumps

FEATURES

  • Powered through SEDEMAC's B12 ECU/GCU
  • 4 wire power interfacee
  • Rotary motion output
  • 150-degree travel with motion limit studs
  • Return spring integration (optional) for default zero-fuel/low idle position

SPECIFICATIONS

Environmental Specification
  • Operating/Storage Temperature: -20˚C to 65˚C as per IEC 60068-2-1, 2
  • Vibration: 5G in X, Y, Z for 8-500 Hz as per IEC 60068-2-6
  • Humidity: 0% to 95% RH as per IEC 60068-2-78
  • Ingress Protection: IP56 for front face with optional gasket as per IEC 60529
Technical Specifications
  • Power Consumption: 1A for 12V or 24V DC
  • Motion: 
    150 deg travel
  • Electrical Interface: 4-wire connector
  • Weight (With Return Spring): 
    Standard Torque: 870 g
    Medium Torque: 1270 g
    High Torque: 1600 g
  • Construction:
    Encased in tough plastic casing made of Nylon-6 with 30% glass filled
  • Types Based on Output Torque:
    Standard Torque: 0.35 Nm
    Medium Torque: 0.56 Nm
    High Torque: 0.93 Nm
  • Dimensions:
    Standard Torque: 94 mm x 84 mm x 85 mm
    Medium Torque: 94 mm x 84 mm x 121 mm
    High Torque: 94 mm x 84 mm x 140 mm
  • Mounting Foot Print Dimension (For All Variants):
    78 mm x 40 mm 
    4 Number of holes - 6.7 mm Diameter each

SMART CONFIG. (GUI)

SEDEMAC's SmartConfig is a PC based parameter configuration utility that gets installed and runs in the Microsoft Windows® environment. The utility enables an easy to use, feature rich configuration access to SEDEMAC's genset controller products.

The SmartConfig supports the creation and storage of parameter configuration profiles tailor made for various application requirements. It also allows for flashing the configuration on controllers through a USB cord and reading an existing configuration profile and event logs from an already flashed controller.


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